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Analysis of carbon content in alloys

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Carbon analysis methods (determination of carbon content in alloys)

Carbon in steels and alloys is analyzed by various methods: the OES100 spark optical emission spectrometer or the combustion method with an infrared analyzer. Also carbon can be analyzed by X-ray fluorescence spectrometer, laser optical emission spectrometer and other methods.

А carbon analyzer AN-7529

analizator_ygleroda

Express analyzer for carbon AN-7529 is designed to determine the mass fraction of carbon in steels and alloys by the method of automatic coulometric titration by pH value, for marking analyzes for carbon of products and raw materials of metallurgical and metalworking enterprises.

Express analyzer for carbon AN-7529 is used for analysis in laboratories of enterprises and research institutions of various industries.

The analyzers are designed for continuous round-the-clock operation in factory laboratories at ambient temperatures from 10 to 35C, relative humidity up to 80% and meet the requirements for devices of group 2.

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Measuring characteristics

Measured carbon concentration ranges: 0.03-9.999%

Certification

Type certificate of measuring instruments No. 5647-00 of the State Register of the Russian Federation.

Effect of carbon on steel properties

Carbon (chemical symbol - C) is a chemical element of the 4th group of the main subgroup of the 2nd period of the periodic system of Mendeleev, serial number 6, the atomic mass of the natural mixture of isotopes is 12.0107 g / mol.

With an increase in the carbon content in the steel structure, the amount of cementite increases, while the proportion of ferrite decreases. A change in the ratio between the components leads to a decrease in ductility, as well as to an increase in strength and hardness. The strength increases to a carbon content of about 1%, and then it decreases, as a coarse network of secondary cementite is formed.

Carbon affects the viscous properties. An increase in the carbon content increases the cold brittleness threshold and decreases the toughness.

Electrical resistance and coercive force increase, magnetic permeability and magnetic induction density decrease.

Carbon also influences technological properties. An increase in carbon content worsens the casting properties of steel (steels with a carbon content of up to 0.4% are used), workability by pressure and cutting, and weldability. It should be borne in mind that steels with a low carbon content are also poorly cut.

Classification of steels by carbon content

According to the purpose, steel (an alloy of iron with carbon) is divided into the following main groups: structural, tool and steel with special properties.

Structural steels are used for the manufacture of building structures, parts of machines and mechanisms, ship and carriage hulls, steam boilers, and other products. Structural steels can be both carbon (up to 0.7% C) and alloyed (the main alloying elements are Cr and Ni). The name of structural steel may reflect its direct purpose (boiler room, valve, spring-spring, shipbuilding, gun, shell, armor, etc.).

Tool steels are used for the manufacture of cutters, cutters, stamps, gauges and other cutting, impact-stamping and measuring tools. Steels of this group can also be carbonaceous (usually 0.8-1.3% C) or alloyed (mainly Cr, Mn, Si, W, Mo, V). High speed steel has become widespread among tool steels.

Steels with special physical and chemical properties include electrical steel, stainless steel, acid-resistant, scale-resistant, heat-resistant, steel for permanent magnets, etc. Many steels of this group are characterized by a low carbon content and a high degree of alloying.

Examination of metals and alloys

Service (for 1 sample) Deadlines Price without VAT*
X-ray fluorescence analysis
X-ray fluorescence spectrometry (XRF) up to 6 days 77 USD
X-ray fluorescence spectrometry (XRF, without issuing a protocol) up to 3 days 31 USD
Sample preparation for XRF mechanical up to 5 days 77 USD
Sample preparation for XRF with annealing (2 samples) up to 8 days 114 USD
Determination of alloy grade (carbon + alloying + grade) up to 7 days 123 USD
Determination of alloy grade (carbon + alloying + grade, without issuing a protocol) up to 4 days 96 USD
Determination of the carbon content (DSTU 7750, AN-7529, 0.03-99.99) up to 8 days 94 USD
Atomic emission analysis
Inductively Coupled Plasma Atomic Emission Spectrometry (ICPE, >5 ppm, per sample) up to 21 days 168 USD
Qualitative analysis of all elements (ICPE, screening, >5 ppm) up to 21 days 168 USD
Quantitative analysis of one element (ICPE, >1-10 ppb, for 1 element) up to 21 days 210 USD
Sample preparation for ICPE up to 11 days 72 USD
Analytical chemistry
Methods of analytical chemistry, simple method up to 11 days 241 USD
Methods of analytical chemistry, complex technique up to 21 days 481 USD
X-ray diffraction
Powder X-ray diffraction (XRD) up to 21 days 199 USD
Sample preparation of solid or liquid samples for XRD up to 5 days 77 USD
Thickness and dimension measurements
Thickness by ultrasonic method (5 points, 0.8-300 mm) up to 11 days 94 USD
Dimension by metric method (5 points) up to 11 days 68 USD
Thickness by metric method (5 points) up to 11 days 68 USD
Weight determination (10 mg-2100 g) up to 5 days 74 USD
Measurement of roughness
Surface roughness (2-300 µm) up to 11 days 85 USD
Surface roughness (Ra 0.005-16 µm, Rz 0.02-160 µm) up to 21 days 547 USD
Metal hardness measurement
Hardness on a stationary device (HB, HRC, HRB, HV) (per 1 sample) up to 21 days 142 USD
Hardness on a portable device (ASTM A956) up to 11 days 101 USD
Microhardness (5 injections) up to 21 days 142 USD
Preparation of standard samples for hardness determination up to 11 days 142 USD
Mechanical testing of metal and alloys
Mechanical test for abrasion (first hour) up to 11 days 66 USD
Mechanical test for abrasion (every subsequent hour) up to 2 days 7 USD
Mechanical tensile testing of samples (ISO 6892-1, 2-5 samples, до 200 kН) up to 21 days 217 USD
Mechanical testing of samples for bending (2-5 samples) up to 21 days 225 USD
Mechanical tests of samples for compression (2-5 samples) up to 21 days 225 USD
Impact test at room temperature (ISO 148-1, -5 samples) up to 21 days 204 USD
Impact testing at low temperatures (from 0 to -80 °С, 2-5 samples) up to 21 days 217 USD
Preparation of standard samples for mechanical testing up to 21 days 204 USD
Metallographic studies and SEM
Metallographic study of the structure (preparation, etching, grain, structure) up to 21 days 440 USD
Electron micrograph + quantitative analysis of the composition (SEM EP-XRF, up to 5 points) up to 21 days 232 USD
Sample preparation for microphotography (cutting, polishing, grinding, drying, vacuuming, deposition) up to 21 days 136 USD
Flaw detection of metals and alloys
Capillary control (first dm2) up to 11 days 129 USD
Capillary control (each subsequent dm2) up to 11 days 28 USD
Magnetic particle inspection (MPD, first dm2) up to 21 days 173 USD
Magnetic particle inspection (MPD, each subsequent dm2) up to 21 days 57 USD
Visual-optical control of joints (first line) up to 11 days 83 USD
Visual-optical control of joints (each subsequent l.m.) up to 11 days 31 USD
Visual-optical control of the base metal (first m2) up to 11 days 83 USD
Visual-optical control of the base metal (each subsequent m2) up to 11 days 31 USD
Ultrasonic flaw detection of joints (first line) up to 21 days 118 USD
Ultrasonic flaw detection of joints (each subsequent r.m.) up to 21 days 33 USD
Base metal ultrasonic testing (first m2) up to 21 days 118 USD
Ultrasonic flaw detection of the base metal (each subsequent m2) up to 21 days 33 USD
Determining the causes of damage and breakdowns
Fractographic analysis of fractures (for 1 fracture) up to 21 days 315 USD
Determining the causes of damage (for 1 question) up to 21 days 315 USD
Coating expertise
Coating thickness determination (ISO 2808):
magnetic induction method (EN ISO 2178, ISO 3882, 10 points, 3-5000 microns) up to 8 days 96 USD
eddy current method (EN ISO 2360, ISO 3882, 10 points, 5-2000 µm) up to 8 days 96 USD
metric method (ISO 3882, 5 points, 10-2500 microns) up to 5 days 68 USD
drip method (5 points, from 2.5 µm) up to 8 days 129 USD
XRF method (ISO 3497, ISO 3882, 1 point, from 0.01 µm) up to 6 days 77 USD
gravimetric method (ISO 10111, ISO 3882, arbitration, 3 points, no limit) up to 6 days 254 USD
Sample preparation (removal of coating, up to 10 points) up to 11 days 46 USD
Study of bank bullion
Inspection of the metal surface for compliance with the sample (XRF) up to 6 days 77 USD
Checking the homogeneity of the metal (ultrasound) up to 11 days 94 USD
Checking the density of metal (hydrostatics) up to 5 days 81 USD
other services
Compliance with certificates and other documents, confirmation or refutation of brand conformity (without the cost of brand identification) up to 21 days 61 USD
Radioactivity level (gamma and beta background) up to 5 days 61 USD

The prices are approved by the director of LLC "In Consulting" 08.09.2026. Deadlines are indicated in working days

For a free consultation, you can use On-line consultation, or call us or write to the messengers.For information about the cost of services go to Tariffs or place Application for Services.